ProMach is your partner from start to finish. Our product brands are grouped into distinct business lines that make the most sense to our customers, covering every function of the production line: Filling, Bottling & Capping, Decorative Labeling, Flexibles & Trays, Pharma, Handling & Sterilizing, Labeling & Coding, Robotics & End of Line, and Systems & Integration.
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ZC-PRISM - Closure Inspection & Rejection Module
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The Zalkin ZC-PRISM offers multiple detection capabilities to help increase line efficiencies.
The new Zalkin Pre-Inspection & Sorting Module has been developed for high speed detection and control of defective caps.
The module can be integrated on new lines or retrofitted to existing lines.
The ZC-Prism is ideal for multiple industries and applications using flat caps.
ZC-PRISM Closure Inspection & Rejection Module
- Designed for flat plastic caps
- Up to 2,000 cpm (120,000 cph)
- Integrated in Zalkin closure delivery system (between cap orienter & capper or cap orienter & buffer)
- Capable of inspection of multiple defects and rejection of defective closures
- Full control with on board PLC and HMI
- Increased line efficiencies
- Reduced product and packaging waste
- Robust and easy-to-maintain design
Integrated in Zalkin closure delivery system between cap orienter & capper or cap orienter & buffer
Inspection:
- Single camera station (oriented in vertical and perpendicular or transversal)
- Cap defect detection includes:
- mis-shaped caps
- deformed caps
- cap color variation
- upside down caps
- missing tamper band
- deformed plug seal
- contaminants
Other defect detection modes available for specific applications
ZC-PRISM Specifications
- Cap diameter range from 20 to 50 mm
- Cap height range from 5 to 40 mm
- Modular layout (left/right or right/left)
- Cap feeding orientation: open side up
- Standard Siemens S7-1200 PLC
- Embedded HMI Siemens panel PC IPC277
ZC-PRISM Options Include
- Quick-release cap guides
- Second camera station
- Siemens PLC S7-1500 Standard OPC-UA
- Rockwell Automation Controls + UL
Additional Products
The Torque Calibration Tool helps our customers easily measure the application torque of their screw-on capping heads and the removal torque of applied closures.
The Roller Calibration Tool helps our customers to calibrate the rollers of their sealing heads.
Z-Inspect helps the pharmaceutical, healthcare and personal care industries to control and monitor their capping quality, after capping or during intermediary steps.
The ACI (Assurance of Capping Integrity) system for the single head FTM-300 and FTM-300 TANDEM was created to provide an accurate inspection of large format containers. The ACI system provides 100% inspection for every cap applied to ensure proper quality.
